Influence of the adhesion force crystal/heat exchanger surface on fouling mitigation

• Published in: Chemical engineering and processing 1999-09, Vol.38 (4), p.449-461
• Main Authors: Förster, M, Augustin, W, Bohnet, M
• Format: Article
• Language: English
• Subjects: Adhesion; Applied sciences; Crystallization fouling; Devices using thermal energy; Energy; Energy. Thermal use of fuels; Exact sciences and technology; Heat exchangers (included heat transformers, condensers, cooling towers); Induction period; Interfacial energy; Pulsation; Topography
• ISSN: 0255-2701; 1873-3204
• DOI: 10.1016/S0255-2701(99)00042-2

The accumulation of unwanted crystalline deposits (fouling) reduces the efficiency of heat exchangers considerably. In order to decrease the cost of fouling two strategies have been developed. The first fouling mitigation strategy is based on the modification of energy and geometry related characteristics of the heat transfer surface to realize an increased duration of the induction period. By means of a DSA (drop shape analysis) measurement device the interaction at the interface crystal/heat transfer surface is determined. The deployment of the fracture energy model and the interfacial defect model relates wetting characteristics to the adhesion phenomenon. Hence, a first estimation of the optimal choice of surface material is realized. Furthermore, the influence of surface topography on interfacial interactions has been analyzed. The second fouling mitigation strategy is based on the adjustment of the hydrodynamic flow conditions using a pulsation technique. Here, single strokes of higher velocity are superimposed on the stationary flow. These strokes shift the equilibrium of forces to an improved removal process. Fouling experiments have proved that pulsation is a powerful tool to mitigate the built-up of fouling layers on heat transfer surfaces.