Deep learning for diagnosis and classification of faults in industrial rotating machinery

• Published in: Computers & industrial engineering 2021-03, Vol.153, p.107060, Article 107060
• Main Authors: Souza, Roberto M., Nascimento, Erick G.S., Miranda, Ubatan A., Silva, Wenisten J.D., Lepikson, Herman A.
• Format: Article
• Language: English
• Subjects: Convolution neural network; Deep learning; Fault classification; Mechanical vibration; Predictive maintenance
• ISSN: 0360-8352; 1879-0550
• DOI: 10.1016/j.cie.2020.107060

•Deep learning for the classification of equipment failures using 2 public datasets.•Increased accuracy of the model using only one vibration sensor for both datasets.•Fine tune of the model hyperparameters to increase the accuracy of the model. Application of deep-learning techniques has been increasing, which redefines state-of-the-art technology, especially in industrial applications such as fault diagnosis and classification. Therefore, implementing a system that can automatically detect faults at an early stage and recommend stopping of a machine to avoid unsafe conditions in the process and environment has become possible. This paper proposes the use of Predictive Maintenance model with Convolutional Neural Network (PdM-CNN), to classify automatically rotating equipment faults and advise when maintenance actions should be taken. This work uses data from only one vibration sensor installed on the motor-drive end bearing, which is the most common layout present in the industry. This work was developed under controlled ambient varying rotational speeds, load levels and severities, in order to verify whether it is possible to build a model capable of classifying such faults in rotating machinery using only one set of vibration sensors. The results showed that the accuracies of the PdM-CNN model were of 99.58% and 97.3%, when applied to two different publicly available databases. This demonstrates the model’s ability to accurately detect and classify faults in industrial rotating machinery. With this model companies can improve the financial performance of their rotating machine monitoring through reducing sensor acquisition costs for fault identification and classification problems, easing their way towards the digital transformation required for the fourth industrial revolution.