Numerical study on thermal runaway in a cell and battery pack at critical heating conditions with variation in heating powers

• Published in: Journal of energy storage 2024-06, Vol.90, p.111813, Article 111813
• Main Authors: Abhilash, Kalvala, Jadhav, Akash, Kalamkar, Vilas R., Jilte, Ravindra D.
• Format: Article
• Language: English
• Subjects: Cathode materials; Heating positions; Lithium-ion battery pack; Thermal runaway
• ISSN: 2352-152X; 2352-1538
• DOI: 10.1016/j.est.2024.111813

The thermal stability of lithium-ion cell is still a major concern in electric vehicle and energy storage applications affecting the cell to its chemistry level. The thermal abuse is the most common type of thermal runaway which is triggered either by excess heat accumulation or localized heating in the battery pack. Analysis of thermal runaway in the perspective of various critical heating positions with temperature distribution, heat generation still lacks. Thus, the present work is focused on this issue. A three-dimensional homogeneous Multi-Scale, Multi-Dimensional model with a finite volume method solver ANSYS FLUENT has been utilised to assess the effect of heating positions, and variation in spacings on thermal runaway for a 18650 cell and battery pack in a detailed way. It is observed that the direction of flow is the typical deciding factor of the thermal runaway spreading pattern in the cell. The negative solvent is responsible for the generation of maximum heat in the thermal runaway of a 18650 cell. The results show that cell heated at the bottom end (10 mm width) is fast prone to thermal runaway, vertical (5 mm width) being slower in disturbing the separator stability. The NCA cathode material has a safety hierarchy that goes as follows with regard to positions: vertical 10 mm > bottom end > bottom 5 mm > centre 10 mm > bottom 10 mm. The effect of spacing on thermal runaway is varying non-uniformly with the location of the heating position in the 3 × 3 battery pack. The highest temperature attained by the 7000 W/m2 heating power battery pack is discovered to be greater than the 10,000 W/m2 by 10 K. With a power increase from 7000 W/m2 to 10,000 W/m2, there is a reduction in time delay of 17 %. •The thermal stability of lithium-ion cells remains a key issue.•Effect of spacing and different heating positions with respect diversification of heating power is analysed.•Direction of flow is typical deciding factor of the thermal runaway spreading pattern in the cell.•Negative solvent is responsible for the generation of maximum heat in the cell.