Experimental evaluation of cooling performance by friction coefficient and specific friction energy in nanofluid minimum quantity lubrication grinding with different types of vegetable oil

• Published in: Journal of cleaner production 2016-12, Vol.139, p.685-705
• Main Authors: Zhang, Yanbin, Li, Changhe, Yang, Min, Jia, Dongzhou, Wang, Yaogang, Li, Benkai, Hou, Yali, Zhang, Naiqing, Wu, Qidong
• Format: Article
• Language: English
• Subjects: Cooling performance; energy; fatty acids; friction; Friction coefficient; heat flow; lubrication; mineral oil; Minimum quantity lubrication (MQL) grinding; nanofluids; palm oils; Specific friction energy; surface tension; temperature; theoretical models; Vegetable oil; vegetables; viscosity
• ISSN: 0959-6526; 1879-1786
• DOI: 10.1016/j.jclepro.2016.08.073

In accordance with the lubricating performance of nanofluid minimum quantity lubrication (N-MQL) grinding with different vegetable oils as the base oil in previous research, cooling performance was explored with a new method. Friction coefficient, specific friction energy, total heat flow density, and grinding peak temperature were used as evaluation parameters. The influence of the physical properties (viscosity, surface tension) of vegetable oils on the cooling effect was analyzed comprehensively. For the new method, a new ploughing force model and a friction force model were established, and cutting force and ploughing force were calculated theoretically. Afterward, friction force was obtained according to the theoretical model and experimental results and was used to calculate the evaluation parameters. The vegetable oil nanofluids showed better cooling performance than mineral oil because of their lubrication-favorable fatty acid molecules. Furthermore, the mechanism of the effect of nanofluid viscosity and surface tension on cooling performance was explored. Vegetable oil with a low viscosity and surface tension showed good cooling performance and that with a high viscosity and surface tension showed good lubrication performance. As a result, palm oil nanofluid with a high viscosity and surface tension achieved the lowest friction coefficient (0.258), specific friction energy (27.09 J/mm3), and grinding peak temperature (123.8 °C) and exhibited better grinding performance than the others. •Cooling performance of nanofluids MQL grinding with vegetable base-oil was explored.•New ploughing force model and friction force model were established.•Friction force was obtained according to theoretical model and experimental results.•Friction force was used to calculate friction coefficient and specific friction energy.•Palm oil with higher viscosity and surface tension showed better grinding performances.