Surface defect detection method for discarded mechanical parts under heavy rust coverage

• Published in: Scientific reports 2024-04, Vol.14 (1), p.7963-7963, Article 7963
• Main Authors: Zhang, Zelin, Wang, Xinyang, Wang, Lei, Xia, Xuhui
• Format: Article
• Language: English
• Subjects: 639/166; 639/166/988; Accuracy; Algorithms; Datasets; Deep learning; Defect detection; Defects; Heavy rust; Humanities and Social Sciences; Localization; Methods; multidisciplinary; Neural networks; Remanufacturing; Science; Science (multidisciplinary)
• ISSN: 2045-2322; 2045-2322
• DOI: 10.1038/s41598-024-58620-8

With a significant number of mechanical products approaching the retirement phase, the batch recycling of discarded mechanical parts necessitates a preliminary assessment of their surface condition. However, the presence of surface rust poses a challenge to defect identification. Therefore, this paper proposes a method for detecting heavily rusted surface defects based on an improved YOLOv8n network. In the Backbone, the C2f-DBB module of re-parameterized deep feature extraction was introduced, and the attention module was designed to improve the accuracy of information extraction. In the Neck part, a Bi-Afpn multiscale feature fusion strategy is designed to facilitate information exchange between features at different scales. Finally, Focal-CIoU is employed as the bounding box loss function to enhance the network’s localization performance and accuracy for defects. Experimentally, it is proved that the improved network in this paper improves the Recall, Precision, and mAP0.5 by 1.2%, 2.1%, and 1.9%, respectively, on the original basis, which is better than other network models.