Identification of Intrinsic Friction and Torque Ripple for a Robotic Joint with Integrated Torque Sensors with Application to Wheel-Bearing Characterization

• Published in: Sensors (Basel, Switzerland) Switzerland), 2024-11, Vol.24 (23), p.7465
• Main Authors: Turlapati, Sri Harsha, Nguyen, Van Pho, Gurnani, Juhi, Bin Ariffin, Mohammad Zaidi, Kana, Sreekanth, Yee Wong, Alvin Hong, Han, Boon Siew, Campolo, Domenico
• Format: Article
• Language: English
• Subjects: Actuators; Bearings; Calibration; Collaboration; Compliance; contact-rich; Friction; intrinsic dynamics; Kinematics; linear regression; Robotics; Robotics industry; Robots; Sensors; wheel-bearing inspection
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s24237465

Although integrated joint torque sensors in robots dispel the need for external force/torque sensors at the wrist to measure interactions, an inherent challenge is that they also measure the robot's intrinsic dynamics. This is especially problematic for delicate robot manipulation tasks, where interaction forces may be comparable to the robot intrinsic dynamics. Therefore, the intrinsic dynamics must first be experimentally estimated under no-load conditions, when the measurement only consists of torques due to the transmission of the robot actuator, before external interactions may be measured. In this work, we propose an approach for identifying and predicting the intrinsic dynamics using linear regression with non-linear radial basis functions. Then, we validate this regression on a wheel-bearing turning task, in which its friction is a measure of quality, and thus must be accurately measured. The results showed that the bearing torque measured by the joint 7 torque sensor was within an RMS error of 11% of the torque measured by the external force/torque sensor. This error is much lower than that before our proposed model in compensating the intrinsic dynamics of the robot arm.