Experiment on the Tensile Strength of Concrete Joint Surface at Early Ages

• Published in: Applied sciences 2024-08, Vol.14 (16), p.6968
• Main Authors: Shao, Jingwei, Yuan, Min, Chen, Yu, Weng, Minghao, Wang, Fusheng, Qiang, Sheng
• Format: Article
• Language: English
• Subjects: Accuracy; Age; Concrete curing; Concrete mixing; Engineering; Experiments; Interfaces; Mechanical properties; Numerical analysis; old and new concrete bond; rough bonding surface; Shear tests; Simulation methods; split tensile test; Tensile strength; Tension tests; Test methods; Testing equipment
• ISSN: 2076-3417; 2076-3417
• DOI: 10.3390/app14166968

Concrete is widely used in large-scale hydraulic structures, which often need to undergo multiple pouring operations due to construction demands, temperature-induced shrinkage phenomena, and structural reinforcement and repair, which in turn creates the bonding surface of old and new concrete. Therefore, it is of great significance to study the strength of the bond between old and new concrete. We designed and completed a split tension test to investigate the evolution of the tensile strength of concrete joint surfaces with age at early ages. The test groups included three sets of matured concrete aged 3 days, 5 days, and 10 days, respectively. Within each group, multiple test specimens were prepared with different ages of the interface, ranging from 1 day to 15 days. The test utilized ready-mixed concrete materials from a commercial batching plant. To ensure uniform and standard roughness of the interface between new and matured concrete, a method employing non-destructive surface roughening tapes was employed. During the test, each specimen was subjected to tensile failure at its corresponding age. The maximum load applied by the testing machine at the point of tensile failure was recorded for each age group. Based on the fundamental principles of material mechanics and relevant formulas, the tensile strength of the interface at different ages was determined for each test group. The obtained data were then used to fit a curve representing the relationship between the early-age tensile strength of concrete and its age, using MATLAB R2020b software. The results show that there is a small increase in the tensile strength of the bonding surface as the age of the old test blocks is increased. This experiment revealed the changing pattern of early-age tensile strength of concrete at the interface with age, providing a basis for accurately simulating the mechanical properties of the interface during numerical simulations. Then, based on the existing temperature-controlled simulation program, a simplified simulation and calculation method of concrete cracking is proposed to make it possible to determine the tensile cracking (vertical cracking) when the stress exceeds the standard. The validity is verified by simulation calculations of a simplified model, using the tensile strength curves obtained from the tests.