Design and construction of an integrated tetrafluoroethane (R134a) refrigerator-waste heat recovery dryer for fabric drying in tropical regions

• Published in: Heliyon 2020-09, Vol.6 (9), p.e04838-e04838, Article e04838
• Main Authors: Onyeocha, Ebenezer I., Nwaigwe, Kevin N., Ogueke, Nnamdi V., Anyanwu, Emmanuel E.
• Format: Article
• Language: English
• Subjects: agricultural development; cooling; Drying chamber; Energy; Energy conservation; Energy economics; entrepreneurship; fabrics; food storage; Heat pump; heat recovery; Heat transfer; laundry; Mass transfer; Mechanical engineering; Mechanical systems; Refrigeration; refrigerators; Temperature; vapors; Vapour compression cycle; Waste heat recovery
• ISSN: 2405-8440; 2405-8440
• DOI: 10.1016/j.heliyon.2020.e04838

A work on the design and construction of an integrated tetrafluoroethane (R134a) refrigerator-waste heat recovery dryer suitable for use in tropical regions is presented. The system comprises of a refrigerator with its condenser unit retrofitted to serve as the heat recovery mechanism and a drying chamber. The refrigerator had a vapour compression cycle driven by environmentally friendly R134a working fluid (refrigerant). The dryer component was powered by heat dissipated by the condenser piping from the exit of the compressor (superheat region) to the entrance of the sub-cooled region. The maximum drying temperature attained during pre-loading test was 49 °C while the evaporator provided cooling at a temperature of 5 °C. The specific moisture extraction rate of the dryer varied over 0.19–0.22 kg/kW.hr while 150W of cooling was produced at the evaporator in all cases. The energy utilization ratio obtained was 0.92, indicating that 92% of the waste heat recovered was actually utilized. The system coefficient of performance was estimated to be 10.09 thus indicating that the energy derived from IRWHRD was 10 times the energy it consumed. Application potentials therefore exist for use of this dual purpose system for simultaneous production of refrigeration and heating. Storage of food and drying of fabrics make the IRWHRD an option for use in both agricultural development and entrepreneurship development in laundry business. Energy; Mechanical engineering; Energy conservation; Energy economics; Heat transfer; Mass transfer; Mechanical systems; Waste heat recovery; Refrigeration; Drying chamber; Vapour compression cycle; Heat pump; Temperature