Construction of a CNN-SK weld penetration recognition model based on the Mel spectrum of a CMT arc sound signal

Arc sound signals are considered appropriate for detecting penetration states in cold metal transfer (CMT) welding because of their noninvasive nature and immunity to interference from splatter and arc light. Nevertheless, the stability of arc sound signals is suboptimal, the conventional feature ex...

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Bibliographic Details
Published in:PloS one 2024-11, Vol.19 (11), p.e0311119
Main Authors: Zheng, Wenlong, Yang, Kai, Chen, Jiadui, Huang, Haisong, Yang, Jingwei
Format: Article
Language:English
Subjects:
Accuracy
Algorithms
Analysis
Arc welding
Artificial neural networks
Automation
Biology and Life Sciences
Cold welding
Computational linguistics
Computer engineering
Data processing
Deep learning
Engineering and Technology
Feature extraction
Filter banks
Fourier Analysis
Fourier transforms
High strength steel
Humans
Language processing
Materials
Mechanical properties
Methods
Natural language interfaces
Neural networks
Neural Networks, Computer
Physical Sciences
Sensors
Signal processing
Social Sciences
Sound
Spectrum analysis
Welding
Welding - methods
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Summary:Arc sound signals are considered appropriate for detecting penetration states in cold metal transfer (CMT) welding because of their noninvasive nature and immunity to interference from splatter and arc light. Nevertheless, the stability of arc sound signals is suboptimal, the conventional feature extraction methods are inefficient, and the significance of arc sound attributes for determining penetration statuses is often overlooked. In this study, a compact convolutional neural network (CNN) model is proposed for the adaptive extraction of features from arc sound signals. The model uses the Mel spectrum diagram of an arc sound signal obtained through a short-time Fourier transform (STFT) and a Mel filter bank conversion step as its input. To improve the recognition capabilities of the model, a novel CNN-selective kernel (SK) model for weld penetration recognition is introduced, which integrates the dynamic selection kernel network (SKNet) into the CNN architecture. The experimental results indicate that the CNN-SK model outperforms the traditional models, achieving an accuracy of 98.83% on the validation dataset. This model holds promise for assessing weld penetration in CMT welding applications. The project is available at https://github.com/ZWL58/data/tree/master.
ISSN:1932-6203
1932-6203
DOI:10.1371/journal.pone.0311119