Mesoscale analysis on clusters in conjunction with fast fluidized bed modeling

• Published in: Powder technology 2022-01, Vol.396, p.241-259
• Main Authors: Zhang, Ming-Chuan, Chen, Tong, Fan, Haojie
• Format: Article
• Language: English
• Subjects: Choking; Cloud circulation; Cluster analysis; Empirical analysis; Falling cluster; Fast fluidization; Flow distribution; Fluidization; Fluidized beds; Group A/B particles; Mesoscale modeling; Mesoscale phenomena; Modelling; Solids; Two dimensional models
• ISSN: 0032-5910; 1873-328X
• DOI: 10.1016/j.powtec.2021.10.060

As a subsequent paper for “type-A-choking-oriented unified model for fast fluidization dynamics”, the present work aims to provide more systematic mesoscale analyses on clusters. Starting from theoretical derivations on idealized flow patterns of gas and solids around a single falling cluster; the momentum consumption due to particle circulation in clouds and the modification of flows by the constraint of driving force available in the bed were addressed. Complete compensation of the pressure-drop driven percolated gas in clusters by the reversely-penetrating particles was used for the ultimate closure of the model. An important finding of the present work, different from most empirical correlations, but verified by Wei and Zhu's latest experimental data and others, is that the cluster diameter does not vary monotonically with the mean solids holdup of the bed, but has a maximum value in between. Demonstrative calculations show that it is easy for Group A particles to enter the flow regime of high-density fast-fluidization as the circulating solids flux increases continuously, while fast fluidization for Group B particles tends to be stopped at Type C choking in advance. Compared with Group A particles, the clusters for Group B particles are less dense, but the penetration velocities of particles are higher, resulting in much larger dimensionless diameters of clusters. Finally, issues of pseudo-2D fast-bed modeling were discussed, and modeling of fast-beds with uneven flow fields was outlook briefly. [Display omitted] •Idealized flow patterns of gas and solids around single falling cluster were obtained.•Modifications of flow/pressure fields due to particle circulation in cloud were made.•Percolated gas in cluster offset with inversely penetrating particles to close model.•Cluster diameter don't vary monotonically with solids holdup but has maximum in range.•Main differences of fast fluidization of Group-A and Group-B particles were predicted.