Design of Ejectors for High-Temperature Heat Pumps Using Numerical Simulations

• Published in: Processes 2025-01, Vol.13 (1), p.285
• Main Authors: Unterluggauer, Julian, Buruzs, Adam, Schieder, Manuel, Sulzgruber, Verena, Lauermann, Michael, Reichl, Christoph
• Format: Article
• Language: English
• Subjects: 20th century; Carnot cycle; Design standards; Efficiency; Ejectors; Gas expanders; Geometry; Global warming; Heat; Heat exchangers; Heat pumps; High temperature; Mass flow; Numerical models; Ordinary differential equations; Pressure distribution; Simulation; Temperature
• ISSN: 2227-9717; 2227-9717
• DOI: 10.3390/pr13010285

Decarbonization of industrial processes by using high-temperature heat pumps is one of the most important pillars towards sustainable energy goals. Most heat pumps are based on the standard Carnot cycle which includes an expansion valve leading to irreversible dissipation and energetic losses. Especially for high-temperature applications, these losses increase significantly, and a replacement of the conventional throttle valve with an ejector, which is an alternative expansion device, for partial recovery of some of the pressure lost during the expansion, is investigated in this paper. However, designing such a device is complicated as the flow inside is subject to multiphase and supersonic conditions. Therefore, this paper aims to streamline an approach for designing ejectors for high-temperature heat pumps using numerical simulations. To showcase the application of the design procedure, an ejector, which is used to upgrade a standard cycle high-temperature heat pump with the synthetic refrigerant R1233zdE, is developed. To design the ejector heat pump, an interaction between a fast 1D design tool, a 1D heat pump cycle simulation, and a 2D CFD simulation is proposed. An ejector is designed for a sink temperature of 130 °C, which can potentially increase the COP of the heat pump by around 20%. Preliminary measurements at off-design conditions at 100 °C sink temperature are used to validate the design procedure. The pressure distribution inside the ejector is well captured, with relative errors around 4%. However, the motive nozzle mass flow was underpredicted by around 30%. To summarize, the presented approach can be used for designing ejectors of high-temperature heat pumps, although the numerical modeling has to be further developed by validation with experiments to improve the prediction of the motive mass flow.