Process safety challenges for SMEs in China

• Published in: Journal of loss prevention in the process industries 2013-09, Vol.26 (5), p.880-886
• Main Authors: Zhao, Jinsong, Joas, Reinhard, Abel, Jochen, Marques, Tomas, Suikkanen, Johanna
• Format: Article
• Language: English
• Subjects: Accounting; APELL; Chemical industries; Chemical industry; China; Compliance; Health hazards; Parks; ProcessSafety; Regulations; Responsible Production; Safety; Saws; Small & medium sized enterprises-SME; SME
• ISSN: 0950-4230; 1873-3352
• DOI: 10.1016/j.jlp.2012.09.003

While process safety regulations and standards have been in place in western countries for more than two decades, China has only recently started to officially embrace these issues with the adoption of its Process Safety Management (PSM) regulation AQ/T 3034-2010 (SAWS, 2010). However, compliance with this regulatory framework requires substantial resources and may therefore appear too complex to be efficiently implemented by small and medium sized enterprises (SMEs) in the chemical sector. This is of particular relevance as about 99% of chemical companies in China are SMEs, accounting for more than 80% of all chemical accidents. To address this issue, additional local regulations and planning activities related to process safety have been implemented in China, including the establishment of hundreds of chemical industry parks. Some of the process safety problems faced by chemical industry parks are identified and discussed in this paper. To help solve these problems, UNEP's “Responsible Production approach for Chemical Hazards Management along the Value-Chain” is introduced in this paper and suggested as a simplified PSM approach targeted specifically at SMEs which, regardless of handling hazardous chemicals in their daily operations, may not have the knowledge or capacity to efficiently implement PSM and may not fall in the scope of the PSM regulation AQ/T 3034-2010. By introducing PSM to SMEs in a more manageable way, relevant steps can be progressively implemented by companies towards full compliance with the current regulatory framework, contributing to increased safety in chemical industry parks in China. ► Progressive regulative actions are reviewed. ► PSM problems are identified in chemical industry parks where SMEs have to be built. ► Responsible Production is introduced and suggested as a simplified PSM approach.