Analysis of the potential to recover energy and nutrient resources from cattle slaughterhouses in Australia by employing anaerobic digestion

• Published in: Applied energy 2014-12, Vol.136, p.23-31
• Main Authors: Jensen, P.D., Sullivan, T., Carney, C., Batstone, D.J.
• Format: Article
• Language: English
• Subjects: Anaerobic digestion; Anaerobic processes; Anaerobic treatment; Applied sciences; Biochemical methane potential (BMP); Biogas; Biomass; Cattle; Energy; Exact sciences and technology; Natural energy; Nutrients; Phosphorus; Resource recovery; Slaughterhouse; Slaughterhouses; Streams; Waste water; Wastes
• ISSN: 0306-2619; 1872-9118
• DOI: 10.1016/j.apenergy.2014.09.009

•Potential energy recovery from an Australian slaughterhouse may exceed 400GJd−1.•Potential nutrient recovery exceeds 100kgd−1 phosphorous or 1tonne struvite.•20% of waste is high strength and contributes 75% of energy and nutrient loads.•Biochemical methane potential of streams varied from 250 to 1000LkgVS−1.•Separation and specialized treatment of waste and wastewater streams is recommended. Cattle slaughterhouses contain high strength waste and wastewater streams and are therefore strong candidates for treatment processes that recover energy and nutrients. Analysis of 6 Australian slaughterhouses showed the potential for renewable energy production from a production facility was up to 400GJ or 40MWh per day while the potential for recovery of renewable fertilizer was over 1ton per day as struvite. The composition of individual wastewater streams varied depending on the source within the slaughterhouses. Biochemical methane potential varied from 250 to 300Lkg−1 VS for cattle yard and paunch wastewater to 500Lkg−1 VS for slaughter floor wastewater and over 1000Lkg−1 VS for rendering wastewater. Different anaerobic biodegradability and degradation rates between streams within a slaughterhouse suggests that conventional treatment processes such as anaerobic lagoons are not an optimized treatment strategy. Therefore separate and specialized treatment of red waste (rendering and slaughter floor) and green waste (paunch and offal waste) is recommended. Rendering and paunch wastewater were concentrated resource streams that contribute up to 75% of the methane potential, phosphorus and potassium loads, in only 20% of the volumetric flow. These concentrated streams provide opportunities to enhance the recovery of nutrients using crystallization technologies.