Model-free adaptive filter to mitigate actuator wear

• Published in: ISA transactions 2022-10, Vol.129, p.493-504
• Main Authors: Fortaleza, Eugênio L.F., Gomes, Lucas M., de A. Limaverde Filho, José Oniram, de Campos, Mário C.M.M., Longhi, Luis Gustavo S., de Lima, Marcelo Lopes, Tognetti, Eduardo S.
• Format: Article
• Language: English
• Subjects: Adaptive filter; Exponential moving average; Industrial application; Model-free; Process control
• ISSN: 0019-0578; 1879-2022
• DOI: 10.1016/j.isatra.2022.02.026

The present article introduces an adaptive filter of statistical basis developed for closed-loop control applications, whose goal is to reduce actuator wear while ensuring a similar control performance regarding the original closed-loop system. The main idea is to avoid the rapid change of the filtered signal when the system output has a derivative not statistically significant regarding the expected measurement noise. The adaptation law of the time constant of the filter is model-free, and the only required information is the variance of the additive noise that the measurements are subjected to. The performance of the proposed adaptive method is illustrated through a combined numerical and experimental study, in addition to its application in an operational oil plant. The results indicate that our formulation holds promise for extending the life of actuators and is easy to implement in most programmable logic controllers. •A novel concept of statistical-based filter for control loops.•Negligible impact on system performance while significantly reducing actuator usage.•Model-free and easy-to-use solution for large-scale implementation.•Required design parameter is only the variance of measurement device.•Validated in an experimental apparatus and implemented in an industrial oil plant.