Improvement of the calculation of the stress intensity factors for underclad and through-clad defects in a reactor pressure vessel subjected to a pressurised thermal shock

• Published in: The International journal of pressure vessels and piping 2008-08, Vol.85 (8), p.517-531
• Main Authors: Marie, S., Chapuliot, S.
• Format: Article
• Language: English
• Subjects: Applied sciences; Cladding; Exact sciences and technology; Fracture mechanics (crack, fatigue, damage...); Fundamental areas of phenomenology (including applications); Internal pressure; Mechanical engineering. Machine design; Physics; Pressurised thermal shock; Solid mechanics; Static elasticity (thermoelasticity...); Steel design; Steel tanks and pressure vessels; boiler manufacturing; Stress intensity factor KI; Structural and continuum mechanics; Thermal shock; Thermal stresses; Vessel
• ISSN: 0308-0161; 1879-3541
• DOI: 10.1016/j.ijpvp.2008.02.006

The analysis of the stability of a defect in a cladded reactor pressure vessel (RPV) of a nuclear pressure water reactor (PWR) subjected to pressurised thermal shock (PTS) is one main elements of the general safety demonstration. Recently, CEA proposed several improved analytical tools for the analysis of the PTS. First, an analytical solution for the vessel through-thickness temperature variation has been developed to deal with any fluid temperature, taking into account the possible presence of a cladding, in the case of an internal PTS. The associated thermal stress expression has been simplified and a complete linearised solution is given for the thermal loading and also for internal pressure, depending on the main vessel material and on the cladding properties. Finally, a complete compendium is also given for the elastic stresses intensity factor calculation. This paper proposes several improvements of the proposed analytical method to deal with a PTS in a PWR cladded vessel. A variable heat transfer coefficient is now taken into account based on an equivalent fluid temperature variation determination, associated with a constant heat transfer coefficient, to keep the same thermal exchange between the fluid and the inner skin of the vessel obtained with the initial data. A more accurate expression for the linearised stresses due to the internal pressure is given, and a possible effect of residual stresses due to the difference between the operating temperature and the stress-free temperature is also taken into account. Finally, an extension of the domain of definition of the influence functions for the elastic stress intensity factor calculation is given.