An optimised synthesis of high performance radiation-grafted anion-exchange membranesElectronic supplementary information (ESI) available: Data on the optimisation of surfactant concentration and temperatures used in the grafting step; data supporting the grafting optimisation study that used thicker 50 μm ETFE; a full set of Raman spectra. See DOI: 10.1039/c6gc02526a

• Main Authors: Wang, Lianqin, Magliocca, Emanuele, Cunningham, Emma L, Mustain, William E, Poynton, Simon D, Escudero-Cid, Ricardo, Nasef, Mohamed M, Ponce-González, Julia, Bance-Souahli, Rachida, Slade, Robert C. T, Whelligan, Daniel K, Varcoe, John R
• Format: Article
• Language: English
• ISSN: 1463-9262; 1463-9270
• DOI: 10.1039/c6gc02526a

High performance benzyltrimethylammonium-type alkaline anion-exchange membranes (AEM), for application in electrochemical devices such as anion-exchange membrane fuel cells (AEMFC), were prepared by the radiation grafting (RG) of vinylbenzyl chloride (VBC) onto 25 μm thick poly(ethylene- co -tetrafluoroethylene) (ETFE) films followed by amination with trimethylamine. Reductions in the electron-beam absorbed dose and amount of expensive, potentially hazardous VBC were achieved by using water as a diluent (reduced to 30-40 kGy absorbed dose and 5 vol% VBC) instead of the prior state-of-the-art method that used organic propan-2-ol diluent (required 70 kGy dose and 20 vol% VBC monomer). Furthermore, the water from the aqueous grafting mixture was easily separated from the residual monomer (after cooling) and was reused for a further grafting reaction: the resulting AEM exhibited an ion-exchange capacity of 2.1 mmol g −1 ( cf. 2.1 mmol g −1 for the AEM made using a fresh grafting mixture). The lower irradiation doses resulted in mechanically stronger RG-AEMs compared to the reference RG-AEM synthesised using the prior state-of-the-art method. A further positive off-shoot of the optimisation process was the discovery that using water as a diluent resulted in an enhanced ( i.e. more uniform) distribution of VBC grafts as proven by Raman microscopy and corroborated using EDX analysis: this led to enhancement in the Cl − anion-conductivities (up to 68 mS cm −1 at 80 °C for the optimised fully hydrated RG-AEMs vs. 48 mS cm −1 for the prior state-of-the-art RG-AEM reference). A down-selected RG-AEM with an ion-exchange capacity = 2.0 mmol g −1 , that was synthesised using the new greener protocol with a 30 kGy electron-beam absorbed dose, led to an exceptional beginning-of-life H 2 /O 2 AEMFC peak power density of 1.16 W cm −2 at 60 °C in a benchmark test using industrial standard Pt-based electrocatalysts and unpressurised gas supplies: this was higher than the 0.91 W cm −1 obtained with the reference RG-AEM (IEC = 1.8 mmol g −1 ) synthesised using the prior state-of-the-art protocol. The improved synthesis of radiation-grafted anion-exchange membranes (AEM) using water as a diluent and with reduced electron-beam absorbed doses and monomer amounts.