Roasting and leaching behaviors of vanadium and chromium in calcification roasting–acid leaching of high-chromium vanadium slag

• Published in: International journal of minerals, metallurgy and materials metallurgy and materials, 2018-05, Vol.25 (5), p.515-526
• Main Authors: Wen, Jing, Jiang, Tao, Zhou, Mi, Gao, Hui-yang, Liu, Jia-yi, Xue, Xiang-xin
• Format: Article
• Language: English
• Subjects: Acid leaching; Calcification; Calcium oxide; Calcium vanadates; Calorimetry; Ceramics; Characterization and Evaluation of Materials; Chemistry and Materials Science; Chromium; Composites; Corrosion and Coatings; Glass; Heating; Heating rate; Leaching; Materials Science; Metallic Materials; Natural Materials; Oxidation; Ratios; Raw materials; Residues; Roasting; Room temperature; Slag; Surfaces and Interfaces; Thermogravimetry; Thin Films; Tribology; Vanadium; Vanadium pentoxide; X-ray diffraction
• ISSN: 1674-4799; 1869-103X
• DOI: 10.1007/s12613-018-1598-3

Calcification roasting–acid leaching of high-chromium vanadium slag (HCVS) was conducted to elucidate the roasting and leaching behaviors of vanadium and chromium. The effects of the purity of CaO, molar ratio between CaO and V2O5 ( n (CaO)/ n (V 2 O 5 )), roasting temperature, holding time, and the heating rate used in the oxidation–calcification processes were investigated. The roasting process and mechanism were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetry–differential scanning calorimetry (TG–DSC). The results show that most of vanadium reacted with CaO to generate calcium vanadates and transferred into the leaching liquid, whereas almost all of the chromium remained in the leaching residue in the form of (Fe 0.6 Cr 0.4 ) 2 O 3 . Variation trends of the vanadium and chromium leaching ratios were always opposite because of the competitive reactions of oxidation and calcification between vanadium and chromium with CaO. Moreover, CaO was more likely to combine with vanadium, as further confirmed by thermodynamic analysis. When the HCVS with CaO added in an n (CaO)/ n (V 2 O 5 ) ratio of 0.5 was roasted in an air atmosphere at a heating rate of 10°C/min from room temperature to 950°C and maintained at this temperature for 60 min, the leaching ratios of vanadium and chromium reached 91.14% and 0.49%, respectively; thus, efficient extraction of vanadium from HCVS was achieved and the leaching residue could be used as a new raw material for the extraction of chromium. Furthermore, the oxidation and calcification reactions of the spinel phases occurred at 592 and 630°C for n (CaO)/ n (V 2 O 5 ) ratios of 0.5 and 5, respectively.